TC-801-02-4M5
May 15, 2026

TC-801-02-4M5

The TC‑801‑02‑4M5 is a TMR system interconnect cable for the ICS Triplex Trusted T8000 safety system. It provides triple‑channel, fault‑tolerant communication and power distribution between the T8100 Controller Chassis and T8200 Expander Chassis, supporting high‑availability safety operation in SIL 3/SIL 4 applications. TC‑801‑01: PVC jacket (standard indoor) TC‑801‑02: LS0H (Low Smoke Zero Halogen) for fire‑safe areas 4M5: 4.5 meter length This cable is the primary TMR backbone link for expanding Trusted T8000 I/O capacity while maintaining full safety integrity.

Description

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1. General Description

The TC‑801‑02‑4M5 is a TMR system interconnect cable for the ICS Triplex Trusted T8000 safety system. It provides triple‑channel, fault‑tolerant communication and power distribution between the T8100 Controller Chassis and T8200 Expander Chassis, supporting high‑availability safety operation in SIL 3/SIL 4 applications.
  • TC‑801‑01: PVC jacket (standard indoor)

  • TC‑801‑02: LS0H (Low Smoke Zero Halogen) for fire‑safe areas

  • 4M5: 4.5 meter length

This cable is the primary TMR backbone link for expanding Trusted T8000 I/O capacity while maintaining full safety integrity.

2. Key Features

  • TMR triple‑channel communication + 24 VDC power

  • Connects: T8100 Controller Chassis ↔ T8200 Expander Chassis

  • Length: 4.5 m; other options: 2M0, 5M0, 10M0, 20M0

  • LS0H outer jacket (TC‑801‑02): low smoke, zero halogen, fire‑retardant

  • Individual pair shield + overall shield for EMI/RFI immunity

  • Keyed, latching connectors to prevent mis‑connection

  • Hot‑swap compatible (no system shutdown required)

  • SIL 3 / SIL 4 compliant (system level)

  • Flame rating: IEC 60332‑1, IEC 61032


3. Electrical Specifications

  • Architecture: TMR (3 × differential data + redundant power/ground)

  • Conductor: 22 AWG stranded tinned copper

  • Insulation: Cross‑linked PE (XLPE)

  • Shielding: Foil + braid (≥95% coverage)

  • Rated voltage: 300 V

  • Operating voltage: 24 VDC (power + signal)

  • Dielectric withstand: 500 VDC

  • Data rate: Proprietary TMR safety protocol

  • Current rating: 3 A max per power pair


4. Mechanical Specifications

  • Length: 4.5 m (14.76 ft)

  • Outer jacket: LS0H (black, low smoke zero halogen)

  • Outer diameter: Approx. 13 mm

  • Weight: Approx. 0.75 kg

  • Minimum bend radius: 10 × OD (≈130 mm)

  • Connectors:

    • Both ends: TMR 60‑pin high‑density keyed connectors


5. Environmental Specifications

  • Operating temperature: −40 °C to +70 °C

  • Storage temperature: −40 °C to +85 °C

  • Humidity: 5%–95% RH, non‑condensing

  • Pollution degree: PD2

  • Flame rating: IEC 60332‑1

  • Halogen content: Zero halogen (LS0H)


6. Safety & Approvals

  • Standard: IEC 61508

  • SIL rating: SIL 3 / SIL 4 (system)

  • Approvals: CE, UL, CSA, ATEX, IECEx, TÜV

  • Compliance: RoHS, REACH, low smoke zero halogen


7. Compatibility

Exclusive to Trusted T8000 system:
  • T8100 Controller Chassis

  • T8200 Expander Chassis

  • T8310 / T8314 remote expansion modules

  • All TMR I/O modules in T8000 chassis


8. Ordering Information

  • TC‑801‑02‑4M5: 4.5 m LS0H TMR system cable (T8100 ↔ T8200)

  • TC‑801‑02‑2M0: 2 m

  • TC‑801‑02‑5M0: 5 m

  • TC‑801‑02‑10M0: 10 m

  • TC‑801‑01‑xxx: PVC jacket version


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