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TC-215-01-4M5

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TC-215-01-4M5
May 15, 2026

TC-215-01-4M5

TC‑215‑01‑4M5 is a 20‑channel, triple‑redundant (TMR) internal interconnect cable for the AADvance T9000 safety system. It connects I/O modules (analog/digital input or output) to field termination assemblies (FTAs/TAs), carrying signal and 24 VDC power in one assembly. This is the 4‑meter standard length variant of the TC‑215 series, used for high‑availability, fault‑tolerant safety loops in SIL 3 / SIL 4 process environments.

Description

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1. General Description

TC‑215‑01‑4M5 is a 20‑channel, triple‑redundant (TMR) internal interconnect cable for the AADvance T9000 safety system. It connects I/O modules (analog/digital input or output) to field termination assemblies (FTAs/TAs), carrying signal and 24 VDC power in one assembly.
This is the 4‑meter standard length variant of the TC‑215 series, used for high‑availability, fault‑tolerant safety loops in SIL 3 / SIL 4 process environments.

2. Key Features

  • 20 channels, triple‑redundant (TMR) signal/power lines

  • Integrated 24 VDC power distribution for FTA/TA

  • Length: 4 m (4M5); other lengths: 2M5, 6M5, etc.

  • Direct plug‑in to AADvance T9xx I/O modules and T98xx FTAs

  • Shielded twisted‑pair for EMI/RFI immunity

  • High‑flex, oil‑resistant PUR jacket for cabinet routing

  • Hot‑swap safe (no signal interruption during replacement)

  • SIL 3 / SIL 4 compatible per IEC 61508

  • Industrial‑grade keyed IDC connectors (prevent miswiring)

3. Electrical Specifications

  • Number of Signal Channels: 20 (TMR triple‑path)

  • Power Circuits: 24 VDC, 2 A max (integrated)

  • Conductor: 22 AWG stranded tinned copper

  • Insulation: XLPE, 600 V rated

  • Shielding: Foil + braid (95% coverage)

  • Isolation: 500 VDC between signal and power cores

  • Operating Voltage: 0–30 VDC (signal), 24 VDC nominal (power)

  • Current Rating: 2 A per power pair, 0.5 A per signal pair

4. Mechanical Specifications

  • Length: 4 m (13.1 ft)

  • Outer Jacket: Black PUR, oil/chemical resistant

  • Outer Diameter: ~14 mm (0.55 in)

  • Weight: ~0.8 kg (1.76 lb)

  • Connectors:

    • Module end: 20‑pin IDC, keyed, TMR‑configured

    • FTA end: 20‑pin IDC, keyed, TMR‑configured

  • Minimum Bend Radius: 10× OD (~140 mm)

  • Flex Life: >10,000 cycles (cabinet routing)

5. Environmental Specifications

  • Operating Temperature: −40 °C to +70 °C

  • Storage Temperature: −40 °C to +85 °C

  • Humidity: 5%–95% RH, non‑condensing

  • Pollution Degree: PD2

  • Flame Rating: IEC 60332‑1 (flame retardant)

  • Oil Resistance: IEC 60811‑404

6. Safety & Approvals

  • Safety Standard: IEC 61508

  • SIL Rating: SIL 3 / SIL 4 (system‑level)

  • Approvals: CE, UL, CSA, ATEX, IECEx, TÜV

  • Compliance: RoHS, REACH

7. Compatibility

Fits AADvance T94xx I/O modules and T98xx FTAs:

  • T9402, T9431, T9432, T9451, T9481, T9482

  • T9801, T9802, T9803, T9831, T9832, T9833, T9851, T9852, T9881, T9882

8. Ordering Information

  • TC‑215‑01‑4M5: 20‑Ch TMR Cable, 4 m, Standard

  • TC‑215‑01‑2M5: 2 m version

  • TC‑215‑01‑6M5: 6 m version


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