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TC-201-01-4M5

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TC-201-01-4M5
May 15, 2026

TC-201-01-4M5

TC‑201‑01‑4M5 is a 40‑channel, triple‑redundant (TMR) internal interconnect cable for the AADvance T9000 safety system. It connects I/O modules (analog/digital output) to field termination assemblies (FTAs/TAs), carrying both signal and 24 VDC power in a single assembly. This cable is the 4-meter standard length variant of the TC‑201 series, designed for high‑availability, fault‑tolerant safety loops in SIL 3 / SIL 4 process environments.

Description

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1. General Description

TC‑201‑01‑4M5 is a 40‑channel, triple‑redundant (TMR) internal interconnect cable for the AADvance T9000 safety system. It connects I/O modules (analog/digital output) to field termination assemblies (FTAs/TAs), carrying both signal and 24 VDC power in a single assembly.
This cable is the 4-meter standard length variant of the TC‑201 series, designed for high‑availability, fault‑tolerant safety loops in SIL 3 / SIL 4 process environments.

2. Key Features

  • 40 channels, triple‑redundant (TMR) signal/power lines

  • Integrated 24 VDC power distribution for FTA/TA

  • Length: 4 m (4M5); other lengths available (2M5, 6M5, etc.)

  • Direct plug‑in to AADvance T9xx I/O modules and T98xx FTAs

  • Shielded, twisted‑pair construction for EMI/RFI immunity

  • High‑flex, oil‑resistant cable jacket for cabinet routing

  • Hot‑swap safe (no signal interruption during replacement)

  • SIL 3 / SIL 4 compatible per IEC 61508

  • Robust, industrial‑grade connectors (IDC/crimp style)

3. Electrical Specifications

  • Number of Signal Channels: 40 (TMR triple‑path)

  • Power Circuits: 24 VDC, 2 A max (integrated)

  • Conductor Type: 22 AWG stranded tinned copper

  • Insulation: XLPE, 600 V rated

  • Shielding: Overall foil + braid shield (95% coverage)

  • Impedance: Matched for analog (4–20 mA) and digital (24 VDC) signals

  • Isolation: 500 VDC between signal and power cores

  • Operating Voltage: 0–30 VDC (signal), 24 VDC nominal (power)

  • Current Rating: 2 A per power pair, 0.5 A per signal pair

4. Mechanical Specifications

  • Length: 4 m (13.1 ft)

  • Outer Jacket: Black PUR (polyurethane), oil/chemical resistant

  • Outer Diameter: ~18 mm (0.71 in)

  • Weight: ~1.2 kg (2.65 lb)

  • Connectors:

    • Module end: 40‑pin IDC, keyed, TMR‑configured

    • FTA end: 40‑pin IDC, keyed, TMR‑configured

  • Bend Radius: Minimum 10× OD (180 mm)

  • Cable Flex Life: >10,000 cycles (cabinet routing)

5. Environmental Specifications

  • Operating Temperature: −40 °C to +70 °C

  • Storage Temperature: −40 °C to +85 °C

  • Humidity: 5%–95% RH, non‑condensing

  • Pollution Degree: PD2

  • Flame Rating: IEC 60332‑1 (flame retardant)

  • Oil Resistance: IEC 60811‑404 (mineral oil resistant)

6. Safety & Approvals

  • Safety Standard: IEC 61508

  • SIL Rating: SIL 3 / SIL 4 (system‑level)

  • Approvals: CE, UL, CSA, ATEX, IECEx, TÜV

  • Compliance: RoHS, REACH

7. Compatibility & Ordering

Compatible Modules / FTAs

  • T9481: 8‑Ch Analog Output, Simplex

  • T9482: 8‑Ch Analog Output, Dual‑Redundant

  • T9881: 8‑Ch Analog Output TA, Simplex

  • T9882: 8‑Ch Analog Output TA, Dual‑Redundant

  • T9300: I/O Base, 3‑Way

Ordering Codes

  • TC‑201‑01‑4M5: 40‑Ch TMR Cable, 4 m, Standard

  • TC‑201‑01‑2M5: 2 m version

  • TC‑201‑01‑6M5: 6 m version

8. Typical Applications

  • Safety Instrumented Systems (SIS) – ESD, F&G

  • SIL 3 / SIL 4 critical analog output loops (4–20 mA valves)

  • High‑availability digital output chains (24 VDC solenoids)

  • AADvance T9000 cabinet internal I/O wiring

  • TMR‑based fault‑tolerant control systems


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