Kollmorgen SR10200-000000 Servo Drive Detailed Product Description

I. Product Overview

SR10200-000000 is a classic 10A class, 230V class fully digital servo drive of the ServoStar SR series from Kollmorgen. It belongs to the basic standard version (000000 with no configuration). It adopts pure analog command + dual feedback interface + built-in regenerative braking + basic I/O architecture. It has no fieldbus and no advanced safety functions. It is specifically designed for medium power, high reliability, and low-cost traditional automation servo systems ranging from 2.2 to 3.7 kW. It is compatible with mainstream brushless servo motors such as AKM, Goldline, MT, and Silverline, and is widely used in machine tools, packaging, textiles, material handling, traditional automation production lines, and other scenarios. This model is a discontinued classic model, and the spare parts / maintenance / refurbishment market is mature. 

II. Complete Model Analysis

S: Product Series - ServoStar SR Series Servo Drives

R: Feedback Basis - Supports **Resolver (rotary encoder) + Encoder** dual feedback

10: Current Specifications - Continuous Output Current 10A RMS (10A Class Drive)

200: Voltage / Base Model - Three-phase 230VAC Input, Basic Digital Vector Control, Standard Hardware

-000000: Empty Configuration Code (Core Definition)

Bit 1: 0 - Hardware Version (Standard Base Version, Not 2G Enhanced)

Bit 2: 0 - Power Specifications (Three-phase 230VAC Fixed)

Bit 3: 0 - Communication Interface (No Fieldbus, Only RS-232 Debug)

Bit 4: 0 - Feedback Configuration (Resolver + Incremental Encoder Dual Interface)

Bit 5: 0 - I/O Configuration (Standard Base I/O, No Expansion)

Bit 6: 0 - Function Configuration (Built-in Regenerative Braking, No STO Safety Function)

III. Core Electrical Parameters

1. Power Supply and Power Specifications

Input Power Supply: Three-phase 230VAC ±10%, 50/60Hz (Rectified to Bus 320–460VDC)

Control Power Supply: DC 24V ±10%, 1.0A (External Auxiliary Power Supply)

Continuous Output Current: 10.0A RMS (S1 Continuous, 40°C)

Peak Output Current: 30.0A RMS (3× Rated, Continuous ≤ 5s)

Rated Output Power: 2.2–3.7kW (Suitable for 10A Class 230V Brushless Servo Motors)

Carrier Frequency: 8–12kHz (Configurable, Low Noise Stable Operation)

Control Mode: Torque / Speed / Position Three-Loop Full Digital Vector Control

Command Input: ±10V Analog (Speed / Torque) (No Pulse Command, Pure Analog Control)

2. Feedback and Interfaces

Standard Feedback: 12-Pole Resolver (Resolver), Incremental Encoder (2500–8192 PPR)

Compatible Feedback: EnDat, Hiperface, SSI Absolute Value Encoder (Requires Adaptation)

Debug Interface: RS-232 (Adapted to Kormogon WorkBench Software)

Digital I/O: 8 Channels DI (24V Optocoupler Isolation), 4 Channels DO (Open Collector) (Basic Type)

Analog I/O: 1 Channel ±10V Command, 1 Channel 0–10V Monitoring Output

Braking Function: Built-in Regenerative Braking Unit (Supports External Braking Resistor)

Protection Functions: Overvoltage, Undervoltage, Overcurrent, Short Circuit, Overload, Overheating, Encoder Break, Over-speed, I/O Failure

4. Physical and Mechanical Specifications

Size: 300mm × 95mm × 200mm (Standard Rack-Type)

Weight: 3.2kg (Approximately 6lb)

Protection Grade: IP00 (Open Type, Installed in Control Cabinet)

Installation Method: Vertical Wall Mount (4 Points Fixed, Optimized Airflow)

Cooling Method: Forced Air Cooling (Single Fan, Efficient Heat Dissipation)

Installation Spacing: 5cm or more on all sides for ventilation space Heat dissipation power: ≤ 60W (rated load)

V. Environment and Certification

Operating temperature: 0°C ~ +40°C (no reduction factor)

Storage temperature: -20°C ~ +85°C

Relative humidity: 5%–90% RH (no condensation)

Vibration: 2.5g (10–2000Hz)

Impact: 15g (11ms)

Certification standards: CE, UL 508, cULus, EN 61800-3

VI. Core Technical Characteristics

1. Full digital vector control

32-bit DSP space vector algorithm, four-quadrant reversible operation, regenerative energy feedback

Adaptive parameter self-tuning: automatic identification of motor parameters, inertia identification, friction compensation, vibration suppression

Electronic gear: programmable gear ratio (1:1 ~ 1024:1), supports synchronous following motion

Slot torque suppression: low-speed pulsation compensation, ≤ 1rpm stable without jitter, suitable for precise positioning

2. Industrial-grade reliable design

Dual redundancy protection: hardware overcurrent + software overcurrent, dual over-temperature / voltage monitoring

Wide voltage compatibility: three-phase 230VAC global industrial grid adaptation, strong tolerance to bus fluctuations

Non-volatile storage: parameter power-off retention, no need for reconfiguration upon restart

EMC anti-interference: compliant with EN 61800-3, stable operation in heavy industrial electromagnetic environment

Long-life design: high-temperature resistant electrolytic capacitors, enhanced heat dissipation, MTBF ≥ 80,000 hours

3. 000000 Empty Configuration Advantage

Pure analog control: ±10V single instruction mode, seamless integration with traditional PLC, motion controller, numerical control system

Dual feedback compatibility: resolver + encoder hardware dual support, flexible on-site switching, suitable for upgrading old equipment

Basic I/O sufficient: 8DI/4DO meets basic industrial logic such as limit, emergency stop, enable, status feedback

Built-in regenerative braking: no external braking drive required, cost reduction and wiring simplification, suitable for medium-power emergency stop

Minimal stable architecture: no complex bus / safety functions, low failure rate, simple debugging, convenient maintenance

VII. Compatible Motors and Typical Applications

1. Compatible with Kollmorgen motors

AKM series: AKM32, AKM33, AKM41, AKM42 (2.2–3.7kW, 230V level)

Goldline series: T146-0003, T156-0002 (10A winding, 230V)

MT series: MT304, MT306, MT402 (medium power 230V)

Silverline series: 15A, 20A (10A compatible)

Third-party: 2.2–3.7kW, 10A RMS, 230V level brushless servo motor

2. Typical application fields

Traditional automated production lines: general assembly mechanical hands, small handling robots, numerical control indexing table (medium power positioning)

Machine tools: numerical control lathes, milling machines, grinding machines, small machining centers (feed axis analog control)

Packaging machinery: small packaging machines, labeling machines, sealing machines (medium power speed synchronization)

Material handling: lightweight forklifts, small AGVs, elevators, winches (torque control)

Textile / printing: small dyeing machines, cutting machines, laminating machines (tension / position closed-loop control)

Plastic machinery: small injection molding machines, extruders (high dynamic torque control)

Electronic equipment: assembly machines, dispensing machines, inspection equipment (analog precision control) Power Supply: Three-phase grid stable, 24V control power supply with independent filtering, regenerative resistor matched power (≥1.0kW)

Debugging: WorkBench connects RS-232, automatically sets parameters, verifies motor direction, and sets limit / emergency stop

Maintenance: Regularly clean fans and heat sinks, check wiring tightness, no vulnerable parts, long-term maintenance-free

Safety: Power off for ≥8 minutes until bus discharges before operating,严禁 plugging or unplugging interfaces while powered on

IX. Remarks

This manual is based on the official specifications of Kollmorgen SR10200-000000 and the ServoStar SR series manual. This model is a 10A 230V basic standard version， with pure analog + dual feedback + built-in regenerative braking configuration， making it highly compatible， stable， and cost-effective in traditional medium-power automation systems. It is mainly for spare parts, maintenance, and refurbishment in the market, and is a cost-effective and reliable choice for replacing servo systems of 2.2–3.7kW. The actual parameters shall be based on the product nameplate and the original factory manual. Installation and debugging must be carried out by professional electrical engineers.