Product Specification – CACR-SR02AB1ER-Y1

1. General Information

• Manufacturer: Yaskawa Electric Corporation

• Part Number: CACR-SR02AB1ER-Y1

• Product Series: VS-800 Series / CACR-SR SERVOPACK

• Product Type: Digital AC Servo Drive (ServoPack)

• Applicable Motor Power: 0.2 kW (200W, 0.27HP)

• Control Interface: Analog Input Type

• Product Status: Legacy / Discontinued (Still widely used in industrial maintenance)

• Protection Class: IP20 (Panel Mount)

• Weight: Approx. 4.5 kg (10 lb)

• Mounting: Panel / Rack Mount

2. Product Overview

3. Model Number Decoding

• CACR: AC Servo Drive (SERVOPACK)

• SR: Control Mode – Speed / Position Regulation

• 02: Output Power Rating – 0.2 kW (200W)

• A: Applicable Motor Series – R-Series

• B: Hardware Revision / Design Version

• 1: Input Signal Type – 200V Analog Input

• E: Encoder Resolution – 1500 pulses/revolution

• R: Specific Application / Standard Version

• Y1: Special Specification / Custom Variant

4. Technical Specifications

4.1 Electrical Parameters

• Input Power Supply:

  • Main Circuit: Three-phase 200-230 VAC, ±15%, 50/60 Hz

  • Control Circuit: Single-phase 200-230 VAC, ±15%, 50/60 Hz

• Output Power: 0.2 kW

• Output Current:

  • Continuous: 1.2 A (typ.)

  • Peak: 3.6 A (3x rated, for 5 seconds)

• Control Method: IGBT PWM Control, Sine-wave Drive

• Command Inputs:

  • Speed Reference: Analog Voltage (±10V DC)

  • Position Reference: Pulse Train Input (Differential Line Driver)

• Feedback Interface:

  • Encoder Type: Incremental Optical Encoder

  • Resolution: 1500 pulses/rev (Compatible with standard Yaskawa R-Series motors)

  • Signal: A, B, Z Phase (Differential)

4.2 Performance Characteristics

• Control Modes:

  • Speed Control (Standard)

  • Position Control (via pulse input)

  • Torque Control (Optional via analog input)

• Speed Control Range: 1:3000

• Speed Regulation Accuracy:

  • Load: ±0.01% (at rated speed, 0-100% load change)

  • Temperature: ±0.5% (-10°C to +45°C)

• Setting Time: ≤ 2 ms

• Response Frequency: Up to 400 Hz

4.3 Protection & Diagnostics

• Overload Protection: Electronic thermal relay (150% rated current for 1min)

• Overvoltage / Undervoltage Protection: Monitors DC bus voltage

• Overcurrent Protection: Instantaneous trip on short-circuit

• Overtemperature Protection: Internal thermistor monitoring

• Stall Protection: Motor lock detection

• Fault Diagnostics: LED error code display for: Overcurrent, Overvoltage, Undervoltage, Overtemp, Encoder Error, Overload, External Alarm.

4.4 Environmental Specifications

• Operating Temperature: 0°C ~ +45°C

• Storage Temperature: -20°C ~ +65°C

• Relative Humidity: 5% ~ 85%, non-condensing

• Vibration Resistance: 4.9 m/s² (0.5g), 10 ~ 60 Hz

• Cooling Method: Forced Air Cooling

4.5 Interface & Connectors

• CN1 (Control I/O): Multi-pin connector for digital I/O, enable signals, alarms, and analog references.

• CN2 (Encoder Feedback): Connector for motor encoder feedback.

• CN3 (Main Power): Terminals for three-phase AC input and motor output (U/V/W).

• LED Indicator: Multi-color LED for status (RUN, READY) and fault codes.

5. Key Features

• High Precision Digital Control: Delivers ultra-smooth and stable operation, even at extremely low speeds.

• Fast Dynamic Response: High bandwidth for rapid acceleration and deceleration, ideal for high-speed positioning.

• Analog & Pulse Input: Supports both analog voltage (speed) and pulse train (position) command signals.

• Robust Protection Suite: Comprehensive electronic protections safeguard the drive and motor from damage.

• Compact Industrial Design: Rugged construction for reliable performance in harsh factory conditions.

• Easy Maintenance: Front-facing LED diagnostics simplify troubleshooting and system maintenance.

• Wide Compatibility: Specifically designed for Yaskawa R-series 0.2kW motors, commonly used in CNC machines.

6. Typical Applications

• Legacy Yasnac CNC Machine Tools (Milling, Lathes)

• Precision Industrial Robots

• Semiconductor Manufacturing Equipment

• High-Speed Packaging Machines

• Printing and Textile Machinery

• Material Handling Systems

• Automated Assembly Lines

7. Compatibility

• Servo Motors: Optimized for Yaskawa R-Series 0.2kW motors (e.g., USAREM-02 series)

• Controllers: Designed for integration with Yaskawa Yasnac CNC systems and legacy PLCs

• Software: Configurable via digital operator panel or dedicated Yaskawa setup software