ABB PFEA113-65 (3BSE028144R0065)

Product Type: Coil Tension Controller (IP65 protection, wall-mounted)

Manufacturer: ABB (Tension Electronics, PFEA Series)

Order Number: PFEA113-65 / 3BSE028144R0065

I. Product Parameters (Chinese Version)

1. Power Supply

Main power supply: 100–240 V AC, 45–65 Hz, 165–300 mA

Auxiliary power supply: 24 V DC (18–36 V), maximum 12 W

Power consumption: Approximately 7.5 W

2. Measurement and Input/Output

Weighing sensor: Up to 4 channels (PFCL/PFTL/PFRL series, Pressductor®)

Excitation voltage: 5 V DC, total current 120 mA

Analog input (AI): 2 channels (configurable tension/velocity, 0–10 V / 4–20 mA)

Analog output (AO): 6 channels (0/4–20 mA, 0–10 V, configurable)

Digital output (DO): 4 relays (alarm / upper/lower limit, 250 V AC/30 V DC, 1 A)

Resolution: 16-bit ADC, sampling rate 1000 times/second

Accuracy: ±0.1% of full scale (25 °C)

Response time: <10 ms (0–100% full scale step)

Measurement range: 0–200% full scale; units selectable: N, kN, kg, lbs, etc.

3. Communication

Standard: PROFIBUS‑DP (Integrated)

Optional: Ethernet (Modbus TCP)

4. Environment and Mechanics

Operating temperature: 0 °C ~ +55 °C

Storage temperature: −40 °C ~ +70 °C

Humidity: 5%–95% (no condensation)

Protection level: IP65 (NEMA 4, wall-mounted sealed)

Dimensions (width × height × depth): 255 × 175 × 80 mm

Weight: Approximately 6 kg

Certifications: CE, RoHS, UL

II. Main Functional Features

4-channel measurement: Supports segmented rolls or double-sided tension measurement

6-channel analog output: Can be used for tension, speed or position closed-loop control

Digital display and buttons: 2×16 characters, multi-language (including Chinese), local settings / monitoring / diagnosis

Gain scheduling: Two-path gain switching, suitable for different rolls

Self-diagnosis: Sensor failure, overload, communication error detection

Master/slave mode: Up to 3 units linked, achieving synchronous control of multi-roll systems

III. Application Scope

Roll processing: Papermaking, film, metal foil, textile, metal rolls

Printing and composite: Spooling / winding tension control

Metal processing: Wire, cable, strip tension adjustment

IV. User Instructions (Simplified Chinese Version)

1. Installation

Installation location: IP65 wall-mounted, away from strong vibration, dust, oil

Fixing: 4 screws for fixation, vertical installation, convenient for wiring and operation

Wiring:

Power supply: AC 100–240 V or DC 24 V

Sensor: 4-channel weighing sensors, 5 V excitation

I/O: Analog/digital terminals, connect according to labels

Communication: PROFIBUS‑DP or Ethernet (optional)

2. Quick Debugging (Panel Operation)

Power on: Self-check upon power-on, display model and version Parameter Settings:

Unit selection: N/kg/lbs

Sensor parameters: Rated load, Sensitivity

Tension calibration:

Zero point calibration: Press "Zero" when no load is present

Range calibration: Hang a standard weight and input the weight value

Output configuration: Set AO1–AO6 to correspond to tension, speed or alarm

Communication settings: PROFIBUS address, baud rate; Modbus TCP/IP address

Alarm settings: Upper and lower limits, sensor failure, communication failure

3. Operation and Monitoring

Display: Real-time tension value, unit, alarm status

Operation: Manual/Auto switch, tension setting, gain adjustment

Diagnosis: View fault codes (e.g. E01 sensor open circuit)

4. Maintenance

Regular inspection: Terminal blocks, sensor cables, dust-proof sealing

Calibration: Re-calibrate every 6 months or after replacing the sensor

Troubleshooting: Check wiring and sensor according to the fault code table in the manual