5415-966
May 18, 2026

5415-966

The Woodward 5415-966 is a microprocessor‑based digital speed controller and I/H (electro‑hydraulic) converter module for engine and turbine generator sets, working alongside Woodward 505/505E/505XT governors. It provides closed‑loop speed/load regulation, actuator drive, and system monitoring in a compact, panel‑mount design.

Description

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The Woodward 5415-966 is a microprocessor‑based digital speed controller and I/H (electro‑hydraulic) converter module for engine and turbine generator sets, working alongside Woodward 505/505E/505XT governors. It provides closed‑loop speed/load regulation, actuator drive, and system monitoring in a compact, panel‑mount design.

2. General Description

The 5415-966 accepts 4–20 mA / 1–5 Vdc commands from the master governor and converts them into precision hydraulic or PWM drive signals for fuel injectors, steam/gas turbine valves, or engine actuators. It supports isochronous (zero‑droop) and droop control modes for single‑unit or grid‑parallel operation. Integrated diagnostics, fault logging, and hot‑swap capability ensure high availability in critical power and industrial applications.

3. Key Features

  • Dual Control Modes: Isochronous (constant speed) and droop (load sharing)

  • Wide Compatibility: For diesel/gas engines, steam/gas turbines, and generator sets

  • Flexible Analog Inputs: 4–20 mA / 1–5 Vdc command signals

  • High‑Resolution Output: PWM or proportional current for actuators/solenoids

  • Built‑in PID: Closed‑loop speed/position regulation

  • MPU Speed Input: Direct magnetic pickup input for speed sensing

  • Comprehensive Diagnostics: LED status + non‑volatile fault history

  • 2500 V Isolation: EMI/RFI protection and ground‑loop isolation

  • Extended Temperature: −40 °C to +85 °C operating range

  • Redundancy & Hot‑Swap: Online replacement and redundant system support

4. Technical Specifications

  • Model: 5415-966

  • Manufacturer: Woodward (USA)

  • Compatible Governors: 505, 505E, 505XT

  • Speed Input: 1 × MPU (0–10 kHz)

  • Analog Inputs: 2 ch (4–20 mA / 1–5 Vdc), 16‑bit

  • Control Outputs: PWM (10–90% duty, 300–1500 Hz) or proportional current

  • Communication: Modbus TCP/IP, PROFIBUS DP (diagnostics)

  • Power Supply: 24 Vdc ±10% (18–32 Vdc), 45 W max

  • Operating Temperature: −40 °C to +85 °C

  • Storage Temperature: −40 °C to +85 °C

  • Dimensions (W×H×D): 150 × 120 × 60 mm

  • Weight: Approx. 1.0 kg

  • Mounting: Panel or 19” rack mount

  • Certifications: CE, RoHS, MIL‑STD‑810G

5. Applications

  • Power Generation: Generator set speed/load control, prime mover regulation

  • Oil & Gas: Gas turbine drives, compressor packages, pumping stations

  • Industrial Engines: Diesel/gas engine control, CHP systems, mechanical drives

  • Turbine Retrofits: Upgrading legacy controls with digital I/H conversion

6. Ordering Information

  • Part Number: 5415-966

  • Description: Woodward 5415-966 Digital Speed Controller & I/H Converter Module

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