Kollmorgen AKD-P02407-NBCC-I000 Servo Drive Detailed Product Description

AKD-P02407-NBCC-I000 (where "I000" is the correct identification, not "1000") is a high-performance bus-type servo drive from the AKD series by Kollmorgen. It belongs to the 24A class, three-phase 480V, position control type (P), equipped with built-in braking, standard I/O, dual bus of EtherCAT/CANopen, multiple types of encoder feedback + STO safety function. It is specially designed for high-power, high-precision, multi-axis synchronization, industrial bus control scenarios, suitable for industrial robots, CNC machines, large packaging, semiconductor equipment, etc., in high-end heavy-duty automation equipment.

1. Complete Model Interpretation

1. Series and Control Type

AKD —— AKD series high-performance servo drive

P —— Position (position/velocity/torque three-loop full digital control)

2. Power and Voltage Specifications

024 —— Continuous output current 24.0A RMS (peak 48A)

07 —— Voltage level: three-phase 400–480VAC (06=230V, 07=480V)

3. Hardware Configuration Code (NBCC)

N —— Built-in regenerative braking resistor (no need for external braking unit)

B —— Feedback interface: incremental encoder (Sin/Cos) + tachometer + absolute value encoder (multi-feedback compatible)

C —— I/O configuration: standard I/O (8DI/4DO) + 1 analog input

C —— Communication: EtherCAT + CANopen dual bus (I000 identification)

4. Software and Safety Options (I000)

I —— Integrated EtherCAT industrial Ethernet bus (real-time communication)

000 —— Equipped with STO (Safe Torque Off) safety function, standard hardware, no expansion options Kollmorgen

2. Core Electrical Parameters

1. Power Supply and Power Specifications (480V 24A Class)

Input power supply: three-phase 400–480VAC ±10%, 50/60Hz (bus 560–680VDC)

Control power supply: DC 24V ±10%, 2.0A (external auxiliary power supply) Kollmorgen

Continuous output current: 24.0A RMS (S1 continuous, 40°C)

Peak output current: 48.0A RMS (2× rated, continuous ≤5s)

Applicable motor power: 7.5kW–16kW (480V class brushless servo motor)

Carrier frequency: 8–16kHz (high bandwidth vector control)

Control mode: position/velocity/torque three-loop full digital vector control

Command input: EtherCAT bus, pulse/direction, ±10V analog input

2. Feedback and Interfaces (NBCC Bus Version)

Feedback supported: incremental encoder (2500–8192ppr, Sin/Cos 1Vpp), tachometer, EnDat 2.2, BiSS, Hiperface

Communication interface: EtherCAT (100Mbps, RJ45), CANopen (RJ25), RS-232 (debugging)

Digital I/O: 8DI (24V optocoupler isolation), 4DO (open collector, 24V/0.5A) Simulation I/O: 1×±10V command input, 1×±10V monitoring output (16 bits)

Braking function: Built-in regenerative braking resistor (40Ω/240W), supports external resistor

Safety function: STO (Safe Torque Off, PLd/SIL2), safe torque off for Kollmorgen

Protection function: Overvoltage, undervoltage, overcurrent, short circuit, overload, overheating, encoder disconnection, over-speed, I/O failure

3. Dynamic performance and accuracy (AKD flagship)

Current loop response: ≤ 60μs (industry-leading high bandwidth)

Speed loop response: ≤ 800μs

Position loop response: ≤ 1.5ms

Speed regulation range: 1:10000 (0.1rpm – 6000rpm smooth operation)

Positioning accuracy: ±1 encoder pulse (8192 ppr)

Current loop bandwidth: ≥ 5kHz

Temperature protection: Built-in NTC, triggers derating / shutdown at 85°C

Three, Physical and Mechanical Specifications

Size: 300mm × 180mm × 100mm (AKD high-power standard size)

Weight: 3.2kg (approximately 7.0lb)

Protection level: IP20 (installed in control cabinet)

Installation method: Vertical wall-mounted (DIN rail or screw fixation)

Cooling method: Natural air cooling (no fan, low noise, high reliability)

Installation spacing: ≥ 10cm of ventilation space above and below

Heat dissipation power: ≤ 90W (rated load)

Four, Environment and Certification

Operating temperature: -10°C ~ +40°C (derated at 40–55°C by 4%/K)

Storage temperature: -40°C ~ +85°C

Relative humidity: 5%–95% RH (no condensation)

Vibration: 2.5g (10–2000Hz)

Impact: 15g (11ms)

Certification standards: CE, UL 508C, cULus, EN 61800-3, RoHS, STO PLd/SIL2 for Kollmorgen

Five, Core Technical Characteristics (NBCC Bus Security Version)

1. AKD high-performance control architecture

32-bit DSP + FPGA dual processor, space vector PWM control

Adaptive parameter self-tuning: one-click identification of motor parameters, inertia, friction compensation

Electronic gears / cam: programmable gear ratio (1:1 ~ 8192:1), electronic cam synchronization

Gear槽 torque suppression： low-speed pulsation compensation， smooth operation at ≤ 0.1rpm

Wide voltage compatibility： 400–480VAC global industrial grid adaptation

2. Core advantages of NBCC configuration (bus security flagship)

EtherCAT + CANopen dual buses： real-time multi-axis synchronization (≤ 1ms cycle)， compatible with mainstream PLCs

Built-in STO safety function： meets mechanical safety standards， no need for external safety relays for Kollmorgen

Built-in high-power braking： no need for external braking unit， cost reduction， simplified wiring， convenient installation

All types of feedback compatibility： incremental / resolver / absolute value encoder， compatible with Kollmorgen AKM/AKM2G full series

Standard I/O complete： 8DI/4DO to meet limit， emergency stop， enable， ready， alarm and other full logic

High reliability without fan： natural cooling， no vulnerable parts， MTBF ≥ 100，000 hours

High power high density： 300×180×100mm， high-power compact type， saving cabinet space

3. I version bus firmware (EtherCAT dedicated) EtherCAT CoE Protocol: Fully compatible with the EtherCAT standard, supporting distributed clocks

Motion Task Programming: Built-in 64 groups of point motion, relative/absolute positioning, origin return, electronic cam

Speed/Acceleration Feedforward: Zero tracking error, no overshoot in high-speed positioning

Vibration Suppression: 4 groups of notch filters, suppressing mechanical resonance

Parameter Backup/Restore: Bus/RS-232 upload/download, batch debugging for efficiency

Firmware Upgrade: Supports online upgrade, continuous function expansion

Six, Motor Adaptation and Typical Applications

1. Adaptation to Kollmorgen Motors (480V 24A level)

AKM Series: AKM44C/52C/53C/62C/63C (7.5–16kW, 480V, 24A winding)

AKM2G Series: AKM44G/53G/62G/63G (New generation of efficient low inertia)

Third-party: 7.5–16kW, 24A RMS, 480V level brushless servo motors

2. Typical Application Areas (High-power Bus Synchronization Scenarios)

Industrial Robots: Six-axis robots, collaborative robots, SCARA, palletizing robots (multi-axis synchronization, high dynamics, STO safety)

CNC Machines: Machining centers, CNC lathes, engraving machines, gantry milling machines (high precision, high rigidity, multi-axis linkage)

Semiconductor Equipment: Lithography machines, probe stations, dicing machines, wafer transfer (nanometer positioning, low vibration, bus synchronization)

Packaging Machinery: Vertical packaging machines, pillow packaging machines, labeling machines, bag-making machines (high-speed synchronization, electronic cam)

Logistics Equipment: Sorters, elevators, stackers, AGV (high torque, reliable, bus control)

Printing/Papermaking: Beltless drive, offset printing system, shearing, rewinding (high-speed synchronization, zero backlash)

Textile Machinery: Weaving machines, circular winding machines, dyeing machines (high precision, high stability, long-term operation)

Seven, Installation and Debugging Key Points

Installation: Vertical installation, good ventilation, dust-free and non-corrosive environment

Cabling: Power line / feedback line / bus / control line separated by shielding (spacing ≥ 10cm), double-ended grounding

Power Supply: Three-phase 480V stable, 24V filtering, grounding resistance ≤ 4Ω

Bus: EtherCAT bus, twisted-pair shielded cable, distributed clock calibration, terminal resistor setting

Debugging: Kollmorgen WorkBench software, automatic tuning, vibration suppression, safety function configuration

Maintenance: Fanless maintenance-free, regular cleaning, check wiring and tightening

Safety: Discharge ≥ 5 minutes after power off,严禁 power-on plugging and unplugging， STO safety circuit normally closed connected to Kollmorgen Kollmorgen

Eight， Notes

AKD-P02407-NBCC-I000 is the 24A/480V high-power bus safety flagship driver of the AKD series. EtherCAT real-time bus + built-in STO + all types of feedback + built-in high-power braking + high dynamic control combination is highly competitive in high-power， multi-axis synchronization， and high safety requirements high-end automation scenarios. The market is mainly for industrial robots， CNC machines， semiconductors， large packaging， etc. It is the preferred high-performance solution for high-power 480V bus servo. Parameters are based on the driver nameplate and the original factory manual. Installation and debugging need to be performed by professional electrical engineers.